Smart home, smart office, smart factory, smart city, smart transportation, etc., people can access Internet anytime, anywhere in the smart world, ASIX Electronics Corp. provides easy-to-design, cost-efficient industrial/embedded networking and I/O bridge controllers solutions for industrial automation and smart embedded devices applications.
Industrial/Embedded Networking and I/O Bridge Solutions in Smart World
Entering Smart World - Embedded Systems and Industrial Computers
Thanks to the popularity of smartphones, tablets and 4G/5G mobile networks, people can access Internet anytime, anywhere in the smart world. There are many smart embedded devices in our lives, such as smart TVs, smart speakers, smart home appliances, smart meters, set-top-boxes, multi-function printers, projectors, etc. These smart embedded devices are usually developed based on embedded systems with many benefits such as small in size, low-cost, power-efficient, etc.
The Great Leap Forward in Computer Bus Technology
Figure-1. A History of Computer Bus Technology Innovation
As computer technology changes continue to speed up, the computer bus technologies are also changing with each passing day. Since 1981, IBM PC introduced 8-bit ISA bus technology, with maximum throughput 8 MB/s and 98-pin pinout connector. The 32-bit PCI bus technology was introduced by PCI Special Interest Group in 1992, with maximum throughput 132 MB/s and 124-pin pinout connector. The computer bus technology was evolved to a new generation high-speed serial computer expansion bus standard – PCI Express 1.0 (officially abbreviated as PCIe or PCI-E) until 2013, which has simpler communication interface (with only 36 pins for X1 lane width slot, and 164 pins for X16 lane width slot) and higher data transfer throughput (500MB/s for bidirectional X1 lane width, and 8GB/s for bidirectional X16 lane width). Under the latest PCI Express 5.0 standard, the maximum throughput of bidirectional X16 lane width has been increased to 63GB/s. Compared to the traditional PCI interface, the PCIe peripheral products can support higher data transfer throughput under low pin count slot interface. That is why new computers don’t support built-in PCI slots any more now. The great leap forward in computer bus technology has become a powerful cornerstone of various computer peripheral technology innovations.
Industrial/Embedded Network and I/O Bridge Controllers
Figure-2. ASIX Industrial/Embedded Products Selection Guideline
No matter desktop computers, portable computers, industrial computers, or ubiquitous smart network devices around life, they all need to support either wired or wireless network connection in order to support network access or remote control/monitor functionalities. Compared to wireless network connection, the wired network connection can provide more stable and faster network communication capabilities. Therefore, the main network interfaces for desktop computers, industrial computers and smart network devices in fixed locations are still used wired Ethernet connections.
PCIe/USB to Serial/Parallel I/O Bridge Controllers
Following the evolution of computer bus technology, the motherboards of new desktop/portable computers don’t support built-in serial port (COM) and parallel port (LPT) any more. In this case, if users still need to connect traditional serial/parallel devices such as printer, UART debug console of embedded systems, etc., they can easily support an extra serial/parallel port by installing a PCIe/USB to serial/parallel adapter onto these computers. For industrial computers, designers can also easily support multiple serial ports by connecting PCIe/USB to multiple serial ports solutions via PCIe or USB interfaces of industrial computers.
Non-PCI/SPI Embedded Ethernet Controllers
An embedded system is a dedicated function computer system, which includes microcontroller (MCU), memory, input/output peripheral interfaces, timers, etc. Most of embedded system microcontrollers might only supports SPI/Local Bus/SRAM-like/etc. peripheral interfaces, but not support PCIe/PCI bus interfaces. In this case, designers can easily connect a Non-PCI/SPI embedded Ethernet controller via the SRAM-like or SPI interface of microcontroller to support Ethernet network connectivity on those embedded systems without built-in Ethernet interface.
Super-Speed USB Ethernet Controllers
Figure-3. ASIX USB Ethernet Solutions for Nintendo Switch
Since Apple introduced the world’s thinnest notebook, MacBook Air in 2008, most of new laptops emphasized thin and light, and only support Wi-Fi interface for network connection. However, the Wi-Fi connection might be slow and unstable in some network environments. To improve this issue, users can easily install a USB Ethernet dongle or USB docking station on laptops to get a stable and fast wired network connection.
Industrial Ethernet Controllers
(圖一)亞信電子連續獲利23年EPS營運績效圖
The standard Ethernet with TCP/IP is not suitable for industrial automation applications because it is non-real-time and non-deterministic communication. In order to support real-time and deterministic industrial communications over Ethernet, the global industrial network manufacturers have developed different industrial Ethernet solutions, such as EtherCAT, PROFINET, EtherNet/IP, Modbus TCP, POWERLINK, SERCOS, CC-Link IE, etc. These industrial Ethernet solutions can solve the non-deterministic communication issues of standard Ethernet, and have been practiced on respective isolated industrial Ethernet networks in smart factory.
Ethernet for Control Automation Technology (EtherCAT)
Figure-4. ASIX AxRobot EtherCAT 7-Axis Force-Assisted Control Robot Solution
EtherCAT (Ethernet for Control Automation Technology) is an open hard-real-time industrial Ethernet technology standard, originally developed by Beckhoff Automation. The EtherCAT Technology Group (ETG) was founded in 2003 and has quickly grown into the world's largest industrial Ethernet and fieldbus organization. EtherCAT technology uses unique "Processing on the fly" data exchange mechanism to realize hard-real-time and deterministic industrial communications over Ethernet. The main advantages of EtherCAT technology are very short cycle times (≤ 100 µs), very low jitter for accurate synchronization (≤ 1 µs), flexible network topologies (linear, tree, star and daisy-chain) and low hardware costs, etc.
Time Sensitive Network (TSN)
Figure-5. ASIX AXM57104 Quad Port TSN Gigabit Ethernet PCIe NIC Card Solution
For ideal Industry 4.0 smart manufacturing ecosystems, the smart factory cloud server should be able to collect and analyze all ecosystem information, such as engineering design sub-system, factory manufacturing sub-system, stocks and supply chain sub-system, etc. so manufacturers can maintain the engineering design, factory manufacturing, stocks and supply chains, etc. resources based the real customer demands more efficiently. To reach these requirements, manufacturers need converge the non-real-time IT (Information Technology) networks and real-time OT (Operation Technology) networks into a single network. It is hard for the traditional industrial Ethernet solutions, but the new generation industrial Ethernet, Time Sensitive Networking (TSN) technology can easily converge the IT and OT networks with real-time, deterministic, security communications.
Conclusion
Smart home, smart office, smart factory, smart city, smart transportation, etc., people can access Internet anytime, anywhere in the smart world, ASIX Electronics Corp. provides easy-to-design, cost-efficient industrial/embedded networking and I/O bridge controllers solutions for computer peripherals, smart home, smart office, smart network devices and smart factory industrial automation applications. Following the continuous evolutions of computer peripherals and industrial automation technologies, ASIX will continue to bring breakthrough and innovative technologies to face the market challenges, and become the business & technology decision-maker that has the power to innovate and keep up with the trend of the times.
- 01
Industrial Ethernet ICs
EtherCAT SubDevice Controller (ESC) and TSN NIC solutions for smart factory and Industrial IoT applications
- 02
USB Ethernet ICs
Super Speed/High Speed USB to 10/100/1000Mbps Gigabit Ethernet Solutions for Smart Home & Office
- 03
Embedded Ethernet ICs
Non-PCI/SRAM-Like/Local Bus/SPI Embedded Ethernet Controllers
- 04
Interface
ASIX IO-Link master/device software stacks and PCIe/USB to serial/parallel bridge solutions
- 05
UART Transceivers
5V/3V RS-232/RS-422/RS-485 UART transceivers solutions for industrial computers, embedded systems.